A methodology has been developed to design and validate fastening systems for bridge cranes.
Valente S.p.A
Enginsoft
Valente S.p.A. is an Italian company specialising in the design and manufacture of solutions for railway infrastructure, rail transport, tunnelling and mining, as well as special steel structures.
The market for rail-mounted lifting systems lacked a scientific configurator capable of optimising the selection of rails and fastening components based on the technical specifications of the crane. Until now, choices were based on empirical experience, with tests limited to individual points on the rail rather than the entire system, increasing the risk of inefficiencies, design errors and safety issues.
The project developed a comprehensive methodological procedure for the design and evaluation of fastening systems for bridge cranes, based on virtual analysis and FEM modelling. An intelligent configurator was developed which, starting from customer specifications, generates parametric CAD models automatically linked to structural and thermal simulations. This allows for complete system validation and rapid optimisation.
Virtual analysis using FEM modelling
Integrated parametric CAD configurator
Structural and thermal simulation techniques
Fatigue life analysis
The availability of the configurator represents a strategic competitive advantage, especially in foreign markets. The expected benefits include a reduction in accidents due to undersizing, a positive environmental impact thanks to the reduction in materials used, and a significant increase in operational efficiency in all areas of the company, from the technical office to production.
The implementation of the configurator will lead to:
Increase in requests for quotes and sales of rails and fastening systems (+15-20%)
Greater productivity thanks to reduced technical and commercial development times
Optimisation of production processes and reduction of material waste
Greater product safety and reduced maintenance requirements
